Capabilities

Services

End-to-end engineering for high-performance electric machines. Pick a single capability or let us drive the program from requirements to dyno-validated hardware.

01

Motor Control & Drives

We design and tune control systems that squeeze efficiency, torque density and low noise out of your electromagnetic hardware. From analytical tuning to hardware-in-the-loop validation, our control deliverables are production-ready.

  • Field-oriented control (FOC) with MTPA, field-weakening and MTPV
  • Sensorless estimation — sliding-mode, back-EMF observer, HFI at standstill
  • Model-predictive and direct-torque control for demanding dynamics
  • Inverter topology, gate-driver and DC-link capacitor sizing
  • HIL / SIL validation, firmware parameter tables, production calibration

Toolchain

MATLAB/Simulink · PLECS · dSPACE · Typhoon HIL · Python control libs · C/C++ embedded targets

FOCMPCSensorless SiC · GaNEmbedded C
02

Electromagnetic Motor Design

Whether you need a high-speed traction motor, a low-cogging servo or a robust industrial machine, we size, prototype and optimize the magnetics for your envelope, duty cycle and cost target.

  • Topology selection — PMSM · IPM · SynRM · SRM · induction
  • Analytical sizing, then 2D/3D FEA in JMAG or Ansys Maxwell
  • Winding design: hairpin, concentrated, distributed, Litz
  • Loss modeling — iron, copper, AC/DC, PWM-harmonic, magnet eddy
  • Multi-objective optimization for efficiency maps and NVH

Representative targets

Up to 20,000 rpm · power densities > 10 kW/kg · peak efficiencies > 97% · full torque–speed envelope mapped for vehicle-level simulation.

JMAGAnsys Maxwell MotorCADHairpinIPM
03

Thermal Analysis & Cooling

Thermal is where promising machines live or die. We combine lumped-parameter networks with CFD and conjugate heat transfer to predict hotspots, continuous ratings and transient overload behavior.

  • Lumped-parameter thermal networks calibrated to test data
  • 3D CFD / CHT for water jackets, oil-spray and open-frame machines
  • Winding hotspot prediction — hairpin, end-turn, slot interior
  • Coolant path & flow-rate optimization; pump and heat-exchanger sizing
  • Transient overload, peak-power pulses, thermal derating curves

What you receive

Calibrated thermal model, hotspot maps, continuous- and peak-rating curves, coolant-circuit specification, and a clear path to pass thermal homologation.

Star-CCM+Ansys Fluent MotorCAD ThermalCHTOil-Spray
04

AI Applications & Consultations

We bring machine learning to the electric-drive domain — from fault diagnostics and digital twins to data-driven control calibration. We also advise clients as an embedded technical partner or independent reviewer.

  • Predictive maintenance and anomaly detection from current/vibration signatures
  • Digital-twin models coupling EM, thermal and mechanical behavior in real time
  • Data-driven parameter identification and controller auto-tuning
  • Technical due diligence on motor, drive and battery programs
  • Expert training and design reviews for your engineering team

Engagement models

Fixed-scope projects, retainer-based advisory, hands-on consulting within your team, or milestone-gated turnkey delivery.

PythonPyTorch Digital TwinDiagnosticsAdvisory

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