Motor Control · Electromagnetic · Thermal · AI

Engineering the next generation of electric machines.

ASR Motors delivers high-performance motor design, control and thermal solutions — from concept drive development to field-deployed AI diagnostics — for automotive, aerospace and industrial programs.

Capabilities

Built for engineers who demand performance, reliability and insight.

Our practice covers the full electric-drive stack — from electromagnetic topology and winding design, through power electronics and control law development, to thermal management and AI-based health monitoring.

01

Motor Control & Drives

FOC, sensorless and model-predictive control tuned for efficiency, torque density and NVH.

  • Vector / FOC algorithms
  • Sensorless back-EMF / HFI
  • Inverter & gate-driver design

02

Electromagnetic Design

PMSM, IPM, SynRM and induction machines — sized for your envelope, mission and duty cycle.

  • 2D/3D FEA (JMAG, Ansys)
  • Winding & slot optimization
  • Loss & efficiency mapping

03

Thermal Analysis

Lumped-parameter networks, CFD and CHT for water-jacket, oil-spray and air-cooled machines.

  • Steady-state & transient
  • Winding hotspot prediction
  • Cooling system design

04

AI & Consultations

ML-based diagnostics, digital twins, predictive maintenance and expert advisory for your programs.

  • Fault & anomaly detection
  • Digital-twin development
  • Technical due diligence
Track Record

Engineering you can quantify.

98%
Peak Efficiency Target
20k
RPM High-Speed Designs
4+
Industry Verticals Served
24/7
Simulation & Test Cadence
How we work

A disciplined, physics-first delivery model.

Every program begins with quantified requirements and ends with validated hardware. We pair analytical rigor with modern tooling so that design intent survives the journey to the test cell.

Step 01

Requirements

Power, torque, speed, duty-cycle, thermal envelope, safety and cost targets captured and traced.

Step 02

Concept & Analysis

Topology trade studies, analytical sizing, FEA and coupled electromagnetic–thermal simulation.

Step 03

Control & Integration

Control law design, HIL, inverter integration and firmware-level parameter tuning.

Step 04

Validation & Support

Dyno correlation, efficiency mapping, AI-based condition monitoring and lifecycle support.

Have a drive, motor or thermal challenge on your desk?

Talk to an engineer